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PulleyBelt

Pulley Belt Length and Wrap Angle

For an open-belt configuration, calculates belt length and small pulley wrap angle from two pulley diameters and center distance. Formula is a straight-line estimate; tensioning, poly-V profile, and manufacturer tolerances should also be considered.

Inputs

Condition: C > (D1 + D2)/2; otherwise belt geometry is not feasible. Add tension allowance to the final length (typically 0.5-1%).

Results

Belt length1115.2 mm
Small pulley wrap angle185.7°
Formula: L = 2C + π/2(D1+D2) + (D2-D1)²/(4C). Small pulley wrap angle: β = π - 2·arcsin((D2-D1)/(2C)). Closed-belt or crossed setups require different formulas.

Standard Documentation

Pulley Belt Length
Scope: What does this tool calculate?

Pulley Belt Length performs the core engineering calculation for this tool type and presents results in a traceable format.

Assumptions and Units
  • SI units are the baseline; input unit consistency must be verified by the user.
  • The calculation path is deterministic (same inputs = same outputs).
  • If default material/environment values are used, replace them with project-specific values.
Limits / Boundaries
  • This tool is intended for preliminary sizing and technical checks, not final design approval.
  • When inputs are outside expected ranges, validate input quality before interpreting outputs.
Reference Standard
  • ISO / DIN / VDI references and common engineering handbooks
Validation Example

Validation example

InputExpected Output
Input set: Unit-consistent project valuesExpected output: Tool result is in the same order as standard references

Note: In real projects, run at least one manual check or reference-table comparison.

Version and Update
Version
v0.1.0
Last updated
2026-03-04

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Glossary

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