Poka-YokeError ProofingBeta

Poka-Yoke Idea Card

Define error-proofing ideas, choose the type (prevention/detection/warning), capture feasibility and expected impact, and track actions. Includes basic approval and validation fields.

Basics

Idea / Project nameProcess / LineStationProduct / Part codePrepared by / OwnerDate

Problem and Failure Mode

Problem / complaintFailure mode (FMEA reference)Current control / detection point

Severity (S)Occurrence (O)Detection (D)

Poka-Yoke Idea

Idea / solution

TypePrinciple / method

Expected effectFeasibility / resourcesCost / timelineRisks / side effectsValidation plan

Action List

Track owner, date, and status. Add or remove rows as needed.

Quick Checklist

Failure mode, current control, and FMEA ratings (S/O/D) are recorded.
Poka-yoke type and principle are clear (prevention/detection/warning).
Expected effect (target S/O/D or PPM) is stated.
Feasibility, cost, and risks are documented.
Validation plan and action owners are assigned.